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TCBOX
Digital temperature interface for hot runner controllers
The TCBOX has 12 thermocouple measuring inputs and can be placed directly on the connection box of the injection mould. This eliminates the need for thermocouple cables from the hot runner to the control unit. The high-resolution temperature values of the control zones are sent to the hot-runner controller via a thin data cable. This allows maximum savings in terms of costs, space and handling. For example, the number of connecting cables between the hot runner mould and the hot runner controller can be reduced by up to 50%.
Product information
Technical specifications
Electronics
| Power supply | 24 VDC ±10% |
| Power consumption | max. 3 W |
Sensor inputs
| Quantity | 12 |
| Thermocouple TC | Fe CuNi type L (-50...900°C) Fe CuNi type J (-55...1300°C) [default setting] NiCr Ni type K (-35...1372°C) NiCrSi-NiSi type N (-50...1300°C) Cu CuNi type T (-50...400°C) Pt10Rh-Pt type S (-50...1768°C) |
| Measuring precision | < 1K |
| Connecting cable | <30 m |
Data interfaces
| Transmission speed | 250 kBit (configurable) |
| Addressing mode | 6-pin DIP switch (1-31) |
| Bus termination | Can be activated via DIP switch 6 |
| Connection | See connection |
Digital inputs
| Quantity | 1 |
| Electrical data | 0...30 VDC, <10 mA at 24 VDC (optocoupler) |
| Function | Cycle counter |
Mechanics
| Mounting/installation | Mounting on hot runner mould connection box / recess according to 24-pin HAN E (see installation and connection) |
| Ingress protection | IP 54 (if the connection box on the hot runner mould has an ingress protection of at least IP54) |
| Depth | 44.5 mm |
| Height | 58 mm (without push-in connection and grounding bolt) |
| Width | 110 mm / 140 mm (with stop plate) |
Electr. safety / EMC
| Electrical safety | EN61010-1 |
| EMC | EN 61326-1:2013, industrial requirements |
| Overvoltage category | II |
| Ingress protection | I |
Environmental conditions
| Ambient temperature limit | Operation: 0...60 °C; transport, storage: -20...70 °C; |
| Humidity limit | Relative humidity < 75% annual average, no condensation |
| Sound pressure level | < 50 dB |
| Pollution degree | 2 |
| Installation altitude above sea level | Max. 2000 m |
Download
In the Media & Downloads section you will find an overview of all product-specific documents.
For technical data like such as user guides, service manuals, etc. please register.
Benefits
- Offers savings potential in terms of costs, space, weight and handling
- Ensures a tidy injection moulding area and clarity in the system configuration.
- Reduces the number of connecting cables from the hot runner to the controller by up to 50%.
- Reduced susceptibility to interference when transmitting temperature values
- Less prone to mechanical interference of the thermocouple cables (e.g. sensor break, sensor short-circuit).
- Additional functions (integrated cycle counter, saving of maximum temperature value and mould recognition).
© 2022 by Meusburger Georg GmbH & Co KG | All rights reserved
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