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Welcome to the mould making section

Here you can find useful tips and instructions as well as interesting facts and background information. We would be pleased to help and support you with your projects.

Areas of application

O-ring seals - in perfect shape

O-ring seals are C-parts which cost only a few cents apiece. However, if an O-ring seal does not seal properly, it may result in downtimes and lead to high costs. To prevent this, in addition to the selection of the correct material, the design, the production of the O-ring groove and the correct installation, removal and maintenance of the O-ring seals are all important factors.

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Areas of application

FH Hot runner mould

The FH hot runner mould is another step towards standardisation in the hot runner sector. The complete mould base including hot runner manifold can be customised with just a few clicks and shipped shortly thereafter as just one order and in the usual high quality.

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Areas of application

Position sensing for high process reliability

Position sensing plays an important role in a reliable injection moulding process. Whether for monitoring the end positions of a slide, ejector set or hydraulic cylinder – mechanical and inductive sensors have become essential in modern mould and die making.

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Workshop equipment

Flexible clamping with the centring vice

The HER 1144 centring vice features versatile application possibilities. Be it for sinker EDM, for clamping electrode blanks or for clamping workpieces during light machining operations, this vice should not be missing from any workshop.

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Quality

We heat treat properly for your success

Not all stress-relieving heat treatment is the same – because only a proper heat treatment process ensures the desired result in the end. That is why Meusburger has been using its own furnaces for almost 30 years.

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Workshop equipment

Centring vice - Clamping without pre-stamping

When using centring vices, it is often necessary to spend time and effort pre-stamping each individual workpiece in a separate work step using a stamping machine. Lack of stability in the clamping device is usually the reason why stamping machines are used.

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Areas of application

Cavity pressure sensors – for more control and efficiency

According to the motto ‘everything from one source’, Meusburger now also offers sensors for cavity pressure measurement, in addition to standard parts for temperature and end position control. These are compatible with all piezoelectric pressure sensors as well as their components currently available on the market.

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Areas of application

Slide systems for mould making

Discover our ready-to-use slide units and stoppers in various functional modes for all kinds of undercuts. You are sure to find the right product for your application.

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Quality

DLC coated components

Particularly in injection moulding, many moving components are DLC coated. Whether sliding surfaces on guide pillars, slides or ejectors - DLC coating reduces both wear and corrosion, and ensures significantly better dry-running or emergency operating properties. This means a longer service life with less maintenance, and therefore a clear opportunity for increased productivity.

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Areas of application

Solutions for high temperatures

When it gets hot in your mould base, you need temperature regulation components that withstand the temperatures. We have compiled a selection of products for high-temperature applications for you.

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Workshop equipment

Lifting equipment with innovation

A wide range of different lifting points, mostly coated in an array of eye-catching colours, are offered on the market in the field of lifting technology. The eye-catching colours often do more than you would suspect.

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Quality

Material grades

Here you will find an overview of all material grades included in our standard range: from hot work steel and case-hardening steel to powder metallurgical steel and carbide.

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Areas of application

Components made from stainless steel

We have expanded our range of stainless steel components in many areas for you. Especially during the processing of plastics with corrosive properties or for use in clean rooms (e.g. medical or food processing applications), you can benefit from the advantages of stainless steel.

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Workshop equipment

Hard machining in mould and die making

Hard machining plays a very important role in mould and die making, but is also considered a major challenge. In recent years, some progress has been made in this area with the development of milling cutters which are an alternative to time-consuming EDM and grinding and enable a process which can be faster, more precise and more economical.

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Areas of application

Analysis of injection moulding problems

You can find information and remedies for the most common injection moulding problems here.

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Workshop equipment

Advantages of WZF milling cutters

With the specific requirements of mould and die making in mind, we have compiled a coordinated range for you comprising of rough and finish milling cutters as well as 3D torus and full-radius milling cutters for steel, aluminium, copper, and graphite.

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Areas of application

Die casting components for die and mould making

In our selected range, you will find numerous components for the demanding requirements of your die casting moulds.

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Workshop equipment

EDM with dowel pin system

There are many systems on the market for clamping electrode blanks on electrode holders.

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Quality

Cavity plates with lever slots and alignment edge

Through an ingenious system of lever slots, the plates can be quickly removed from the mould base without visible trace.

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Workshop equipment

What do I have to consider when lubricating the ejectors?

High-quality lubrication of ejector pins is an important part of mould and die making. If certain things are taken into consideration, the service life of injection moulds can be significantly extended. An ejector lubricant must meet many requirements, which often makes it difficult to select the right product.

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Areas of application

Compact cylinder for proximity sensor

We are expanding our range with the E 7021 compact cylinder. This means our cylinder with proximity sensor is now also available with an O-ring port. The oil can therefore be supplied directly through the plate instead of via extra hose lines.

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Quality

Standard hole pattern

Meusburger sets benchmarks for mould making in Europe.The systematic coordinated hole pattern provides a continuous system from the smallest through to the biggest mould base.

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Areas of application

Demoulding

Our extensive range of demoulding products includes many tried and tested elements such as two-stage ejectors, components for the controlling of 3-plate moulds, and various demoulding aids.

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Workshop equipment

H 1000 - the multifunctional clamping system for mould making

With the H 1000 you will not only work quickly and efficiently but also with absolute precision and repeatability. The standard F parts are aligned and clamped where it matters for the mould function, i.e. in the guide holes.

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Areas of application

Temperature regulation

If the quality of the temperature regulation components is not right, this can lead to problems and downtimes during production, and also affect the safety of employees. Meusburger offers a wide range of high-quality parts and delivers them directly from stock.

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Areas of application

Ejectors and core pins

Have you already seen our comprehensive range of ejector pins? We deliver from stock: through-hardened ejector pins with or without DLC coating, nitrided ejector pins with an oxidation coating, HSS ejector pins and contour core pins in various materials.

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Quality

Top quality and precision

Our high-quality standard parts form the reliable basis for your mould making projects. From the raw materials to the final inspection of the end products – this is how we establish our high-quality standards step by step.

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Areas of application

Comparison of guiding types used in mould making

Here you will find the areas of application and characteristics of the different guiding elements used in mould making.

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Areas of application

P-Plates

These plates, machined on all sides and heat-treated for stress relief, are suitable for all applications in mould and die making as well as for manufacturing gauges and jigs.

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